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Robotic Systems Integration

Multi-Robot CNC Machine Tending Program

Project overview

A repeat client partnered with Akeratos again to automate machine tending across their CNC lathe operations.

Akeratos deployed a five-robot program built on Universal Robots UR10 cobots, with four robots dedicated to CNC lathe tending. But this project went well beyond loading and unloading parts. The system includes custom-engineered measurement stations that validate critical part thickness in-process — quality assurance built directly into the automation, not bolted on afterward.

On the controls side, Akeratos integrated Flexxbotics for macro-level CNC program control, allowing the robots and machine tools to coordinate as a unified system. And because data you can’t see is data you can’t use, Akeratos developed a data pipeline that transfers production and measurement data to CDC’s data systems in real time — giving their team live visibility into the operation.

The result: a connected, self-validating machine tending program that runs production, verifies quality, and reports on itself.

Results

5 UR10 collaborative robots deployed; 4 dedicated to CNC lathe tending

In-process critical thickness validation via custom measurement stations

Macro-level CNC program control through Flexxbotics integration

Real-time production and measurement data flowing directly into client's data systems

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